The pet food producer had variation in the production: the production was switched many times throughout the day on their five production lines. Also missing clips from the packaging could be detected. Report of the application test showed that depending on the product density, 0.6-1.2mm metal, 1.5-3.0mm stone and 2.0mm-4.0mm glass objects could be found with 100% accuracy. The tests gave accurate results of detection under factory conditions and identified the best settings for each individual product for the three most common foreign objects: metal, glass and stones. Since the demo and results at the stand were impressive, the producer sent various products to Mekitec for application testing. The X-ray implementation process: from demo to solution The X-ray system is able to inspect through a metal-containing packaging material such as aluminium which is very common packaging material for pet food products. They also learned that while the MEKI systems are capable of detecting foreign objects such as metal, glass, ceramic, stones, hard plastic and rubber it can detect broken products and missing parts or improper filling of the products, too. However, the producer’s perception changed when they met Mekitec at the Anuga exhibition and learned of the price efficient X-ray food quality control systems. It is a common misconception that even though X-ray systems offer a more comprehensive solution, they usually cost more when implemented into multiple production lines because the cost of a single X-ray system can be significantly more expensive compared to metal detectors. The manufacturer knew, since they produced their own raw material, that glass shards and stones create a much higher risk for their products than metal objects would. Metal detectors can be considered to have lower prices but their detection capabilities are also limited to metallic objects only. The damages of a large product recall would be disastrous for this type of business, not only financially but also for the brand reputation which is everything for a company that has a stellar reputation.Īs a solution, the German pet food producer started to investigate X-ray inspection systems that don’t only ensure contamination free production process but brand protection as well.Ī specific industry event Anuga Food Expo was a great opportunity for the pet food manufacturer, to find a solution for brand protection and reducing contamination risks. The farm already had several quality, hygiene, and safety certifications such as HACCP, ISO standards and organic certification for the organic line, but the growing production level also increased the risk of foreign object contamination. The priority to capitalize the growing demand required increased production capacity, but the higher production rate raised questions about quality control of which they did not want to compromise. ![]() This became their competitive advantage to expand internationally. Because the production was completely in-house, the full controllability allowed them to produce high-quality products along with a strong brand reputation. The German producer had their own farmland where they produced all their own raw materials allowing them to create a pet and animal food production line. MEKI Remote Care Maintenance and optimization, remotelyīackground information about the producer.MEKI Care Agreement Service contracts for your needs. ![]()
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